This tube fitting installation course is designed to teach you foundational tube fitting knowledge that will minimize the risk of leakage and ensure system integrity. Learn the proper use, leaktight installation, and maintenance of swagelok tube fittings. The consequences of a leak can range from a minor inconvenience to a significant event requiring immediate attention and repair. When properly installed, swageloks twoferrule, compressiongrip tube fittings produce a repeatable, leaktight seal, even after being reassembled. The swagelok tube fitting assembly toolkit contains all the hand tools needed for the leaktight, gaugeable, and safe installation of swagelok tube fittings in our three most common sizes. Swagelok southwest products hoses and flexible tubing hose selection guide. Tube fitting installation, tube bending training swagelok. Tube fitting installation and tube bending full day.
The newly revised may 2015 edition still contains the information you have always counted on, such as troubleshooting, tubing specifications, and pressure ratings. View and download swagelok tube facing tool user manual online. For additional assistance, please contact your local swagelok distributor at 4032435646. The swagelok hand tube bender bends 14, 516, 38, and 12 in.
These advantages, along with the care of our associates, quality culture, and unrivalled experience, all work together to ensure that every swagelok fitting meets our customers highest expectations for safety and dependability. Join us for a day of comprehensive training where each attendee assembles their own projects and leak checks them. Tube fitters manual technical resources swagelok california. Swagelok tube fitters manual the definitive manual on tube fittings and tube fitting installation. In fact, swagelok has been perfecting the tube fitting for over 70 years. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. In this edition of swagelok tech clips, well explore the three steps involved in installing a swagelok tube fitting and common installation errors. Swagelok small bore tube fitting installation course. Attendees will learn the proper way to cut and deburr tubing, install, disassemble and reassemble a swagelok tube fitting, and identify basic thread types. For swagelok tube fitting installations in close quarters, the swagelok preswaging tool is a. This extra material provides both direct axial support to the tube gripping function and colleting squeeze of the tube.
Fully insert the tube into the fi tting and against the shoulder. Hand tube bender swagelok manual instruction ms43, r4 user manuals ms43. Learn about hose selection factors and maintenance practices to assure hose safety and performance. Complete our convenient online order form and receive a complimentary swagelok tube fitters manual. Instruction cards swagelok swagelok turkey swagelok.
Check out the tube fitters toolbox and tube fitting assembly toolkit. Download our tube fitting installers guide here for free. With burr free internal surfaces and smooth thread flanks, swagelok pipe fittings are precision manufactured to provide optimum sealing, minimize galling, and provide consistently tightfitting installations. As the leader in tube fitting technology, swagelok company has established the standards for tube fitting performance in terms of leaktight integrity, ease of installation, availability and support services. Medium and highpressure fittings, tubing, valves, and. Since its debut in 1963, the swagelok tube fitters manual has been the industry standard.
The swagelok small bore tube fitting installation course provides delegates with a comprehensive understanding of swagelok tube fitting and related products. Includes preswaging tools, tee wrench, ratchet wrench, tube cutter, tube deburring tool, tube gripper pad. Refer to installation instructions, beginning on page 68. Discover more about how swagelok products can work for you. Request the expanded and updated 2015 swagelok tube fitters manual, softcover edition. This manual was written by joe callahan, who became swagelok companys president, earned 32 patents, and served swagelok for 42 years.
The ratchet wrench is designed for use on swagelok nuts for fitting installation. This reference page contains the information such as troubleshooting, tubing specifications, and pressure ratings. An installers pocket guide for swagelok tube fittings. The swagelok tube fitting hinging and colleting action provides more material of the back ferrule onto the tube adjacent to the tube grip. The swagelok tube fitting ferrule supports the tube grip, making a reliable leak tight seal. Swagelok tube fittings have leadership in industry because of outstanding design principles in combination with superior metallurgy, close manufacturing tolerances, and quality assurance within each stage of the manufacturing process. When installing fittings near tube bends, there must be a sufficient. Tubing should be free of scratches and suitable for bending. These instructions apply both to traditional fittings and to fittings with. Tube fitting installation, bending and safety training. Read this manual before using the hand tube bender. Many pros assemble tube fittings by feel, and that can mean loose connections.
But it was also expanded to include information on selecting tube fittings for severe service. Tube fittings and their usage are seldom given much thought until there is a failure in the system. Swagelok installation training sltinstall00 the aim of this course is to provide a thorough understanding of the installation practices and procedures for tubing systems. See swagelok tube fitting installation and reassembly, page 10 and 12. The unfailing reliability of the swagelok tube fitting is the result of our proven design, manufacturing excellence, and superior raw materials. Easytouse tube benders reduce installation time and effort as well as the potential for wrinkling or other damage to the tubing during bending. Swagelok tube facing tool user manual pdf download. It also include information on selecting tube fittings for severe service requirements, metallurgy, innovations in product design, and advanced manufacturing processes. The swagelok tube fitters manual balances theory and practical examples making it a musthave reference for fluid system engineers, designers, and technicians, as well as students. To increase the depth and improve the accessibility of information in the tube fitters manual, we added links to important information such as supplemental publications and videos. When installing fittings near tube bends, there must be a sufficient length of straight tubing to allow the tube to be bottomed in the swagelok tube fitting. Metric swagelok tube fittings metric tube fittings have a stepped shoulder on the body hex.
Swagelok hose and flexible tubing installation and use guide. Medium and high pressure fittings fk and ipt, tubing. These advantages, along with the care of our associates, quality culture, and unrivalled experience, all work together to ensure that every swagelok fitting meets our customers highest expectations. Lennon developed the finest tube fitting known to the industry. For 116, 18, and 316 in 2, 3, and 4 mm tube fittings, tighten the plug oneeighth turn. For additional assistance, please contact your local swagelok distributor at 8002527087. Swagelok stainless steel tube fittings have been repeatedly. Instrument tube fitting installation manual bulletin 4200b4 may 2014. The swagelok tube fitters manual is a musthave reference for fluid system engineers, designers, and technicians. Such systems under high pressures were plagued with leakage. Swageloks tube fitting installation course includes. Eleven chapters covering tube fittings, installation, and lots of realworld examples. Collet change and installation the tube facing tool cuts a wide range of diameters through the use of tube collets.
Swagelok tube fittings deliver dependable, leaktight performance. These instructions apply to mediumpressure tube fitting sizes from 14 in. The updated swagelok tube fitters manual is now available in hard copy or. Medium and highpressure fittings, tubing, valves, and accessories 5 medium and highpressure features the simple twopiece design of the swagelok mediumpressure tube fittings and adapters consists of a female fitting body and preassembled cartridge containing the male nut and colorcoded front and back ferrules on a disposable plastic arbor. Two collet halves per size are required and must be ordered separately. Welcome to the reference page for the swagelok tube fitters manual. As the leader in tube fitting technology, swagelok company has established the standards for tube fitting performance in terms of leaktight integrity, ease of installation, availability and. Since then, swagelok has continually evolved and improved our proprietary design to meet the changing needs of our customers. The swagelok tube fitting advantage proven design, manufacturing excellence, and superior raw materials combine to ensure that every swagelok fitting meets our customers highest expectations. Plugs while holding fitting body steady, tighten the plug onequarter turn from the fingertight position.
An installers pocket guide for swagelok tube fittings ms151. Decrease costs, increase employee safety and equipment up time, and minimize leaks with correct tube fitting selection, preparation, and installation. Shop catalog pfa needle valves feature highpurity pfa material with low extractables for chemical resistance, swagelok pfa tube fitting end connections for consistent performance, a straightthrough orifice for full flow, and a plug stem tip for flow regulation. Its the result of extensive field research and laboratory studies conducted by swageloks research and development engineers, plus feedback weve received over the years from our customers. These advantages, along with the care of our associates, quality culture, and unrivaled experience, all work together to ensure that every swagelok fitting meets our customers highest expectations for safety and. Major new edition now available in either softcover or as a free download. With information about all our tube fittings, product details, tools and accessories. The swagelok tube fitting advantage toolbox swagelok. Refer to 316 stainless steel swagelok tube fittings. Taking place over one full day, it will give your personnel guidance on working safely and help you improve levels of installation performance and reliability.
Swagelok tube fitters manual to download, please rightclick on the image below and save link as. Tubing specification and ordering, severe service, troubleshooting, special purpose fittings, testing and evaluation of fitting performance, threads, pressure ratings, the costs of leakage, valves, and more. Do not mixinterchange swagelok twoferrule tube fitting end connection components or other products not governed by industrial design standards with those of other manufacturers. Swagelok tube fitting installation swagelok swagelok. Swagelok tube fitting componentsbut they cannot be manufactured in accordance with swagelok engineering standards, nor do they benefit from innovations in design and manufacture defined by 36 active swagelok tube fitting patents issued since 1989. Proper performance, however, demands correct assembly and installation. L t r metric, mm t tube od r bend radius l 3 15 19 6 15 21 8. Tubing installation properly selected tubing, combined with quality swagelok tube fittings, can provide leak. For most customers a failure is normally defined as a leak.
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